What is maintenance
really costing your factory?

Use your own factory numbers to estimate your downtime exposure, annual maintenance spend and potential value protected.

01

What does a breakdown
cost your factory?

Let's estimate your production value at risk.

Machines Stopped2
Downtime Per Machine1hrs
Production Per Machine / Hour
units
Value Per Unit
Breakdowns Per Month8
Working Days / Month26
60 min down
₹1,00,000

Production Value at Risk per Breakdown

Estimated Monthly Production Value at Risk₹8,00,000
Estimated Annual Production Value at Risk₹96,00,000
02

What are you spending
on maintenance?

Direct maintenance expenditure only — downtime stays separate.

Number of Technicians5
Average Technician Salary / Month
Spare-Parts Expenditure / Month
Emergency Repair Expenditure / Month
Contractor / AMC Expenditure / Year
Maintenance Overtime / Month
Technicians₹15,00,000
Spare Parts₹12,00,000
Emergency Repairs₹6,00,000
AMC / Contractors₹3,00,000
Overtime₹2,40,000
₹38,40,000

Direct Annual Maintenance Expenditure

03

What could you protect
by reducing avoidable downtime?

Your downtime numbers above are carried over automatically.

Number of Machines20
Breakdowns Per Month8
Average Downtime / Breakdown2hrs
Production Value / Hour
Expected Downtime Reduction20%

Scenario assumption — you can change this

Current Maintenance Cost / Month
Annual Downtime Exposure₹96,00,000
₹19,20,000

Potential Value Protected

Assumed Downtime Reduction20%

Illustrative scenario based on the information and assumptions provided. Actual results vary by plant, process and maintenance practices.

04

Your maintenance snapshot

₹38.4 Lakh

Annual Maintenance Spend

₹96.0 Lakh

Production Value at Risk

₹19.2 Lakh

Potential Value Protected

Assumed Downtime Reduction20%

Your factory has a measurable level of maintenance expenditure and production value exposed to downtime.

Your biggest opportunity appears to be reducing avoidable breakdown downtime and improving preventive maintenance visibility.

Illustrative scenario based on the information and assumptions provided. Actual results vary by plant, process and maintenance practices.

Want to see where
TechX Maintain fits?

See My Result
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